The process of troubleshooting should always begin with checking and eliminating the easy things first. When problems occur with hydraulic equipment, before the expense of hiring a technician is incurred, carry out an informed assessment of the problem and eliminate the obvious.
In general, troubleshooting maintenance procedures are for general systems. It is to be noted that an uncomplicated procedure, such as relocating a system or changing a component part can cause problems. Because of this, the following points should be considered:
Knowing the actual system is the best aid to troubleshooting with confidence. There are some additional practices which increase the ability of the system:
There are three simple maintenance procedures which have the greatest effect on hydraulic system performance, efficiency and life:
Good assembly practices
The objectives of troubleshooting guides are to provide a logical approach to hydraulic system troubleshooting which can be extended to cover machines in all areas of industry.
Pre-emptive maintenance emphasises the routine detection and correction of root cause conditions that would otherwise lead to equipment failure. In the case of hydraulic systems, there are three easily detectable symptoms that give early warning of root cause conditions. These symptoms are abnormal noise, high fluid temperature and slow operation.
Proactively monitoring noise, fluid temperature and cycle times is an effective way to detect conditions that can lead to costly component failures and unscheduled downtime of hydraulic equipment. In most cases, informed observation is all that is required.
For more information or to speak to a HTL representative for expert advice or to discover HTL’s calibration and service contact us today: call +44(0)1670 700 003 or email firstname.lastname@example.org / email@example.com.
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